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Material automation system of Zhejiang joint-stock company


    The customer, a global leader in optical materials and a publicly traded company, has designed and built a newly commissioned central feeding and dosing system for its 10 production lines.
    The production of optical materials requires very precise formulations and high cleanliness, so Wijay designed a fully automated dosing and mixing system for them according to food grade standards. The raw materials of the formula are as many as ten kinds of powder and granules, and the characteristics of the raw materials are also diverse, especially the density range is from 0.3 kg per liter to 3.8 kg per liter. In addition to moisture absorption properties, the material is also sticky , which is a severe test for the material handling and mixing system. Wijay engineers use the combination of Wijay's patented ACU and double-pipe conveying technology to completely overcome the technical problems of tube blocking. In the mixing system, the specially designed dual rotary mixer from Wijay has the characteristics of high mixing efficiency and high material speed, making it easy to achieve a high uniform mixing supply of 120 tons per day from two mixing machines. The system has been put into use to reduce the operator of the customer's planned pre-treatment process from 24 people to 4 people, and the quality is more stable and the formula is kept secret and traced. The innovative design and control architecture and on-site electronic kanban greatly improve the efficiency of managers and production sites.



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