Guangdong a company environmental protection field automation production system

　The customer is Australia Group Company, the company produces diesel exhaust treatment liquid diesel exhaust treatment liquid AdBlue(double known as: AdBlue, automotive urea, automotive environmental protection urea), is a consumable that must be used in SCR technology. The original process is a semi-automatic operation mode of manual weighing, allocation and pouring into the stirred reactor. Due to the increase in production capacity and labor costs, customers are required to do a full-line automation system.

　　After obtaining the customer's needs and information, Wijie Company inspected the customer's plant structure, analyzed the material characteristics experimentally, combined with the customer's existing workflow and customer's needs, and considered the sustainable upgrading of the subsequent production line. Systematically and scientifically analyzed the actual situation of the customer, and finally designed a set of fully automated production system for the customer, including: high pure water production measurement system, urea particle feeding storage, transportation measurement system, mixed reaction production system, finished product storage, shipment measurement system, so that the customer can realize the whole process of unmanned production, greatly improve the production efficiency.

　　Wijay's in-depth research on materials and rich technical knowledge have successfully solved the technical problems of urea particles, which are easy to absorb moisture, caking, and heat sensitivity. unique Pneumatic conveying Technology to make the entire system efficient and stable operation. Helped customers realize production automation, successfully completed the industry peers dare not take on difficult cases.

System features:
　　1. Conveying capacity 18T/H, 100m3 tank, conveying distance 15m, intermediate phase conveying;
　　2. Raw material area: ton bale discharge? Mesophase transfer to tank? Tank weighing? Spiral ingredients? A weighing tank? Thin phase transfer to reactor? Reactor mixing

Wijay Pneumatic conveying System advantages:
1. Intermediate phase transport, uniform material transport, reduce wear and pipe wall, small air volume, small selection of dust removal equipment, low energy consumption;
2. External bypass, can achieve automatic sequential blocking and pigging under emergency stop;
3. Using vibration bin bottom design, effectively solve the problem of material water absorption, easy bridge;
4. According to the requirements of the latest formula, through the screw and weighing system, high precision automatic batching can be achieved;
5. Module design, its advantages are to reduce the site operation content, shorten the site operation time, reduce the site safety risks, to minimize the impact on the existing production order;
6. Optimized hierarchical dust collection system effectively reduces dust in the production environment;
7. Unique patented system design, to solve the difficulties of urea particle transportation, to help customers achieve fully automated mass production, saving time and labor costs.